Gear Teeth Cutting & Gear Grinding Services in Ludhiana
Besides manufacturing, Parkash Gears runs a full job work division. Send us your blanks, forgings or castings and we handle gear cutting, gear hobbing, tooth grinding and finishing. Spur, helical, bevel, worm, sprocket, ring and girth gears up to 12 feet in diameter. Serving Ludhiana, Punjab and clients across India since 1952.
Gear Services in Ludhiana
Most people know Parkash Gears as an industrial gear manufacturer in Ludhiana. What many do not know is that we also take on gear teeth cutting labour job work. If you already have the blank, the forging, the casting or the old gear, we do the machining for you. Hobbing, shaping, shaving, bevel generating, heat treatment and gear grinding, all returned to you as a finished, inspected gear.
That means small fabricators, gearbox repairers, rolling mills, sugar mills, oil expeller units, rotavator and agricultural implement makers, rubber and plastic plant operators and machine builders can use a 70 year old gear plant without owning one. Our teeth cutting job work is priced per job, quoted against your drawing or sample, and delivered on a committed date.
Around Ludhiana a gear is usually just called a garari. If you are looking for garari cutting, garari teeth cutting, garari grinding or a garari manufacturer, that is the same work described on this page. Spur, helical, bevel, worm and big size garari are all cut on our machines, so describe the job in whichever word comes naturally to you.
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Teeth Cutting Labour Job
How our job work process runs
Labour job work means you keep control of the material and we charge only for the machining. It is the most economical way to get precision gear work done if you already have blanks, or if your own shop is at capacity.
Share the job
Send a drawing, a photo, or the sample gear itself. If you have no drawing, we take the data off your sample.
Get a quote
We confirm module, teeth count, material and process, then quote a per piece labour rate and a delivery date.
Deliver blanks
Drop blanks at either Ludhiana unit or send by transport. We can also machine the blank from your raw material.
Machining
Teeth cut by hobbing, shaping or bevel generating, then heat treated and ground where the job calls for it.
Inspect & dispatch
Dimensions, tooth thickness, runout and hardness checked, then packed and dispatched with an inspection record.
Single pieces are welcome. We know a stopped machine costs more than the gear does, so breakdown work is scheduled ahead of routine batches whatever the quantity. Call +91-8146400866 and tell us the machine is down.
Gear Cutting in Ludhiana
Every tooth form, one works
Gear cutting, or garari cutting as most of our customers call it, is the operation that turns a plain blank into a working gear. At our Ludhiana works we cut teeth by hobbing, shaping, milling and bevel generating, choosing the method that suits your tooth form, size and quantity. Whether you need one replacement gear for a stopped machine or a repeat batch for production, the same inspection standard applies.
What our gear cutting service covers
- Involute tooth cutting on spur, helical and double helical gears, internal or external
- Bevel generating for straight bevel, spiral bevel, crown wheel and bevel pinion sets
- Worm and worm wheel cutting, single and multi start
- Sprocket teeth cutting to standard and non standard chain pitches
- Splines, serrations and racks cut on the same hobbing machines
- Re-cutting and reclamation of worn gears where the blank is still sound
- Reverse engineering from a sample gear when no drawing exists
Materials we routinely cut include EN8, EN9, EN19, EN24, EN353, 20MnCr5, SAE 8620, cast steel, SG iron, cast iron, phosphor bronze, gunmetal and stainless steel. Non ferrous and engineering plastic gears are cut on request.
Send us any of these
- A drawing with module, PCD, pressure angle and face width
- A sample gear to copy, we take the data off it
- A rough forging or casting that needs full machining
- A pre-turned blank that only needs teeth cut
- A worn gear that needs assessment before re-cutting
- A gearbox assembly where the failed gear has to be identified
Gear Hobbing in Ludhiana
Hobbing is our workhorse process for spur, helical, worm wheel and sprocket teeth. A rotating hob cuts the tooth form continuously as the blank turns, giving an accurate involute profile with excellent repeatability, and it is the most economical route for medium and large batches.
Hobbing capacity
Gear hobbing from module 0.5 up to module 30, and blank diameters from 30 mm right up to 4500 mm on our large hobbers. Face widths are matched to the job rather than to a fixed machine limit.
Helix & special forms
Right hand and left hand helicals, double helical pairs, worm wheels throated to the worm, chain sprockets, splines and timing profiles, all set up from your drawing or master sample.
Hobbing job work
Pure labour job hobbing is welcome. Supply the blanks, we return them with teeth cut and checked. Hob tooling for standard modules is held in stock, so lead times stay short.
Looking for a gear hobbing supplier? Both our units are in Ludhiana city, at Miller Ganj and Sua Road. Drop your blanks in person if that suits you, or send them by transport from anywhere in India. Either way you deal directly with the people who will machine them.
Gear Grinding, Tooth Grinding & Hardened and Ground Gears
Precision finishing for gears that have to last
Cutting a gear gets you the form. Grinding it after hardening is what gets you quiet running, accurate pitch and a long service life. We offer gear tooth grinding as a standalone service and as the final stage of our own manufacturing, which is why our customers describe us as one of the dependable names for gear grinding in India.
Why ground gears outlast cut gears
When a gear is case hardened, the heat treatment distorts the tooth profile slightly. Grinding removes that distortion, restoring the true involute and correcting lead, pitch and runout. The result is a hardened and ground gear that carries more load, runs cooler, makes far less noise and holds its accuracy for years instead of months.
- Tooth profile and lead grinding on hardened spur and helical gears
- Crowning and tip or root relief to spread load away from tooth ends
- Ground gears for medium volume production with consistent batch accuracy
- Regrinding of distorted gears after case hardening or nitriding
- Bore, face and OD grinding so the gear runs true on its shaft
- Heat treatment in-house, case carburising, hardening, tempering, induction hardening
Every ground gear is checked on our inspection equipment and backed by a metallurgical laboratory that verifies case depth and core hardness before the gear leaves the plant.
Ground gear service list
- Gear grinding in Ludhiana
- Tooth grinding in Ludhiana
- Gear grinding in India
- Teeth grinding in India
- Ground gears in Ludhiana
- Ground gears in India
- Hardened and ground gears
- Case carburised and ground pinions
- Induction hardened and ground shafts
- Profile ground helical gears
Gear Teeth Cutting Services We Offer
Teeth cutting by gear type
Each tooth form needs a different machine, a different cutter and different experience. Below is what we cut, day in and day out, for customers in Ludhiana and across India.
Spur Gear Cutting
Straight tooth gears for parallel shafts, the most common job on our floor. Cut by hobbing or shaping from module 0.5 to 30, external or internal, in diameters from 30 mm to 4500 mm.
Helical Gear Teeth Cutting
Angled teeth engage gradually, so helical gears run quieter and carry more load than spur. We cut right hand, left hand and matched double helical pairs, with the helix angle set to your drawing.
Bevel Gear Teeth Cutting
For shafts that meet at an angle. We generate straight bevel gear teeth and matched bevel pinion sets, lapped as a pair so they run together correctly from day one.
Spiral Bevel Gear Teeth Cutting
Curved, oblique teeth that engage progressively for smooth, high torque, low noise drive. Cut and lapped in sets for automotive axles, rotavators, expellers and heavy drives.
Crown Gear & Crown Bevel Teeth Cutting
Crown wheel and pinion sets for differentials and right angle drives, cut to match as a pair and checked on tooth contact pattern before dispatch.
Sprocket Teeth Cutting
Chain sprockets cut to ANSI, BS, ISO and non standard pitches, single or duplex, with or without hub. Ideal for conveyors, agricultural machinery and plant drives.
Worm & Worm Gear Teeth Cutting
Worm shafts cut single or multi start, and bronze or cast iron worm wheels throated to match. Used wherever you need high reduction and high torque in a compact space.
Shaft Pinion Teeth Cutting
Pinion teeth cut integrally on a shaft, stronger than a keyed pinion and standard in rolling mills, mining gear, cement plants and heavy gearboxes. Hardened and ground on request.
Ring Gear & Girth Gear Teeth Cutting
Large diameter rings with teeth on the inside or outside face, including split girth gears for kilns, ball mills, dryers and slew drives. Segments machined and match marked for site assembly.
Big Size Gear Teeth Cutting
Up to 12 feet and beyond
Very few shops in Punjab can take a gear blank, or garari, over two metres across. We can. Our large hobbing and cutting capacity handles gear blanks well past the 12 foot mark, up to roughly 4500 mm in diameter, which covers most kiln girth gears, mill ring gears, slew rings, sugar mill drives and crusher gears.
Large gears are rarely a simple cutting job. The blank has to be stress relieved so it does not move on the machine, the teeth have to be indexed accurately over a huge circumference, and the finished gear has to be handled, inspected and loaded without damage. We plan all of that before the first cut. For split designs, we machine the segments together and match mark them so they bolt up correctly at your site.
- Kiln and ball mill girth gears, solid or split into segments
- Sugar mill and rolling mill drive gears
- Crusher, pulveriser and mixer ring gears
- Slew ring and turntable gears for cranes and handling equipment
- Large internal ring gears for planetary and winch drives
Big gear checklist
- Outside diameter and module
- Number of teeth and pressure angle
- Face width and bore or spigot details
- Solid or split construction
- Material and any heat treatment needed
- Whether teeth must be ground after hardening
- Site location for transport planning
Application Specific Gear Cutting
Gears defined by the machine they run in
Some gears are defined less by their tooth form than by the machine they run in. These are jobs we take on regularly and know the failure modes for.
Expeller Gear Teeth Cutting
Oil expeller main gears, worm shafts and pinions take constant shock load and abrasive conditions. We cut and harden replacement expeller gears for mustard, groundnut, cottonseed and soya units across Punjab and beyond.
Rotavator Gear Teeth Cutting
Spiral bevel sets, crown and pinion pairs and side drive gears for rotavators and other agricultural implements, cut, case hardened and matched so the implement survives a full season in the field.
Rubber Mixing Plant Gears
Hardened and ground gears for rubber mixing mills, kneaders, Banbury mixers, calenders and extruders, built for continuous duty under high torque, with tooth profiles corrected for load distribution.
Sugar Mill & Rolling Mill Gears
Heavy module drive gears, pinion shafts and reduction sets for sugar mills, rolling mills, flour and rice mills, a core part of our work since the 1950s.
Crane, Hoist & Winch Gears
Open gearing, internal ring gears and pinions for cranes, hoists and winches, supplied cut or fully hardened and ground for long maintenance intervals.
Machine Tool & Automotive Gears
Precision gears for lathes, milling machines, presses, gearboxes and differentials where pitch accuracy and quiet running matter more than tonnage.
Gear Box in Ludhiana
Manufacturing, spares and repair support
A gearbox is only as good as the gears inside it. Because we cut, harden and grind gears under one roof, we can supply a complete custom gearbox, a replacement gear set for an existing box, or just the one failed pinion that stopped your line.
- Custom industrial gearboxes designed to your ratio, torque and mounting
- Helical, bevel helical and worm reduction units
- Replacement gear sets for imported or obsolete gearboxes, reverse engineered from the old parts
- Individual spares such as pinion shafts, intermediate gears and output wheels
- Gearbox repair support for workshops anywhere that need the gear work done
Send us the broken gear or the whole box. We measure what is left, work back to the original specification and cut a new one that fits the existing housing and bearings.
Common gearbox jobs
- Obsolete imported gearbox spares
- Worn pinion shaft replacement
- Ratio change on an existing box
- Upgrade from cut gears to ground gears
- Noisy gearbox diagnosis and re-cut
- Complete new gearbox to drawing
Gear Cutting & Grinding Capacity
Our working envelope across both Ludhiana units
If your job sits outside these ranges, ask anyway. We will tell you honestly whether we can do it.
| Parameter | Range / Capability |
|---|---|
| Module | 0.5 to 30, approximately 50 DP to 1 DP |
| Gear outside diameter | 30 mm to 4500 mm, 12 feet and above on large hobbing capacity |
| Cutting processes | Hobbing, gear shaping, milling, straight and spiral bevel generating, worm thread cutting, spline and rack cutting |
| Finishing processes | Gear tooth grinding, shaving, lapping, crowning, tip and root relief, bore, face and OD grinding |
| Gear types (garari) | Spur, helical, double helical, internal, straight bevel, spiral bevel, crown wheel and pinion, worm and worm wheel, sprocket, ring gear, girth gear, shaft pinion, rack |
| Heat treatment | Case carburising, hardening and tempering, induction hardening, nitriding, normalising, stress relieving |
| Materials | EN8, EN9, EN19, EN24, EN353, 20MnCr5, SAE 8620, cast steel, SG iron, cast iron, phosphor bronze, gunmetal, stainless steel, non ferrous and engineering plastics |
| Standards followed | DIN, AGMA, BS and IS gear quality standards |
| Quality control | In-house metallurgical laboratory, hardness and case depth testing, dimensional and tooth inspection, contact pattern checks on bevel sets |
| Order size | Single replacement gear to medium volume repeat batches |
Why Engineers Across India Send Us Their Gear Work
Seventy years on the same job
Founded in 1952, Parkash Gears has cut gears for three generations of Punjab industry. Experience shows up in the jobs that are not on the drawing, such as worn samples, obsolete imports and odd pitches.
Cutting and grinding under one roof
Blank machining, teeth cutting, heat treatment, grinding and inspection all happen in-house. Nothing is sent out, so nothing gets lost between shops and lead times stay predictable.
Easy to deal with
Two units in Ludhiana city. Walk in with a gear or send it by transport, then talk to the people who will actually machine it and settle the specification in one conversation instead of ten emails.
Job work welcomed
Labour job gear cutting is a real part of our business, not a favour. Small fabricators and repair shops get the same machines and the same inspection as our own production orders.
Inspection you can show your client
Metallurgical laboratory, hardness testing and dimensional inspection mean you get a gear with a record behind it, which helps when you are answering to an end customer.
Breakdown response
A stopped mill or expeller is an emergency. Breakdown work is slotted into the schedule rather than queued behind routine batch orders, whatever the quantity.
All Gear Cutting & Grinding Services
If you are searching for any of these, you are in the right place
- Garari cutting in Ludhiana
- Garari teeth cutting
- Gear garari manufacturer in Ludhiana
- Spur garari cutting
- Helical garari cutting
- Bevel garari cutting
- Garari grinding
- Gear teeth cutting in Ludhiana
- Gear cutting in Ludhiana
- Gear hobbing in Ludhiana
- Gear grinding in Ludhiana
- Tooth grinding in Ludhiana
- Ground gears in Ludhiana
- Gear grinding in India
- Teeth grinding in India
- Ground gears in India
- Hardened and ground gears
- Teeth cutting labour job
- Spur gear cutting
- Helical gear teeth cutting
- Double helical gear teeth cutting
- Sprocket teeth cutting
- Bevel gear teeth cutting
- Straight bevel gear teeth cutting
- Spiral bevel gear teeth cutting
- Bevel pinion teeth cutting
- Crown gear teeth cutting
- Crown bevel teeth cutting
- Worm gear teeth cutting
- Worm teeth cutting
- Shaft pinion teeth cutting
- Ring gear teeth cutting
- Girth gear teeth cutting
- Big size gear teeth cutting
- Internal gear teeth cutting
- Expeller gear teeth cutting
- Rotavator gear teeth cutting
- Rubber mixing plant gears
- Sugar mill gear teeth cutting
- Rolling mill pinion cutting
- Spline and rack cutting
- Gear box in Ludhiana
- Gearbox spare gear manufacturing
- Gear reverse engineering from sample
- Worn gear re-cutting and reclamation
- Case hardening and gear heat treatment
- Gear inspection and hardness testing
Where We Supply Gear Cutting Services
Both our works are in Ludhiana, Punjab, but the gears we cut leave by road and rail every week for customers right across the country. Distance has never been the deciding factor on a gear job. What matters is the drawing, the material and the delivery date.
Customers close by in Ludhiana and the surrounding industrial belt often drop blanks in themselves, including Focal Point, Industrial Area A and B, Dhandari Kalan, Gill Road, Miller Ganj and Sua Road, along with Khanna, Mandi Gobindgarh, Jagraon, Doraha, Phillaur, Jalandhar, Amritsar, Patiala, Chandigarh and Mohali.
Just as much of our work comes from outside Punjab, from Delhi NCR, Haryana, Rajasthan, Uttar Pradesh, Gujarat, Maharashtra and the southern states, and we handle export consignments on request.
If you are not nearby, send your sample or blanks by transport with the drawing. We confirm receipt, quote against what arrives, and keep you updated until the gear is dispatched back to you.
Visit our works
- Unit 1: 528/1, Nirankari Street No. 1, Miller Ganj, Ludhiana, Punjab 141003
- Unit 2: B-29, H. No. 132/01874, Main Sua Road, Ludhiana, Punjab 141014
- Phone:+91-8146400866, +91-9915280866
- Email:parkashgears@gmail.com
- Open: Monday to Sunday, 8:00 AM to 11:00 PM
- GSTIN: 03AAYPK0311Q1ZG
Gear Cutting & Grinding FAQs
Do you do gear teeth cutting as labour job work in Ludhiana?
Yes. Teeth cutting labour job is a regular part of our business. Bring or send your blanks, forgings, castings or a sample gear to either of our Ludhiana units and we cut the teeth, charging only for the machining. We handle single pieces as well as repeat batches.
Do you do garari cutting? Is garari the same as a gear?
Yes, it is the same thing. Garari is simply the word most people in Ludhiana and across Punjab use for a gear, so garari cutting, garari teeth cutting and gear teeth cutting all describe the same job. We cut spur garari, helical garari, bevel garari, worm garari, sprocket and big size garari, and we also do garari grinding on hardened work. Describe your requirement in whichever word you are comfortable with and send a drawing or a sample, and we will quote against it.
What is the largest gear you can cut?
We cut gears up to around 4500 mm outside diameter, comfortably past the 12 foot mark, including girth gears, mill ring gears and slew rings. Very large gears can also be machined as bolted segments and match marked for assembly at your site.
What is the difference between a cut gear and a ground gear?
A cut gear has its tooth form produced by a cutter and is used as it is. A ground gear is cut, hardened and then finish ground, which removes the distortion caused by heat treatment and restores the true tooth profile. Hardened and ground gears run quieter, carry more load and hold their accuracy far longer, which is why they are preferred for high speed and high torque drives.
Can you make a gear if I do not have a drawing?
Yes. Send us the old or broken gear and we work back from it, measuring module, number of teeth, pressure angle, helix angle, face width and bore details, then produce a drawing and cut a replacement that fits your existing assembly.
Do you cut spiral bevel and crown wheel pinion sets?
We do. Straight bevel, spiral bevel, crown bevel and bevel pinion sets are cut and lapped as matched pairs, with the tooth contact pattern checked before dispatch so the set runs correctly when fitted.
Do you provide heat treatment along with gear cutting?
Yes, in-house. Case carburising, hardening and tempering, induction hardening and stress relieving are all done at our plant, and case depth and core hardness are verified in our metallurgical laboratory before grinding.
How long does a gear cutting job take?
It depends on size, module, quantity and whether heat treatment and grinding are needed. A straightforward single cut gear is usually a matter of days. Hardened and ground gears or very large gears take longer. We commit to a date when we quote, and breakdown jobs are given priority.
Do you supply gear cutting services outside Ludhiana?
Yes. We regularly serve customers across Punjab, Haryana, Delhi NCR, Rajasthan, Uttar Pradesh, Gujarat, Maharashtra and South India, and we also handle export orders. Send your sample or blanks by transport with the drawing and we will take it from there.
Get a quote for your gear cutting job
Send a drawing, a photo of the worn gear, or just tell us the machine it came out of. We will come back with a process, a price and a delivery date, usually the same working day.
Gears We Cut and Grind
A look at the work that leaves our Ludhiana shop
Every gear, or garari, below was cut, heat treated and finished at our own works. Click any one to jump to that service.
We Also Manufacture
Not looking for job work? We manufacture complete gears to your specification.